EXKOP® System
Space-saving, bidirectional isolation.
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This system isolates plant components in both directions and comprises a self-monitoring EXKOP® controller with data storage and one or several quench valves.
Application
EXKOP® systems are suitable for filling lines, aspiration lines and pipes, pneumatic conveyor lines and air intake openings. As well as operating as a decoupling system for dust-bearing plants, the EXKOP® system can also be used as a spark arrester or overpressure limiter.
Advantages
- Effective protection through high-speed detection of explosion events.
- Returns to operation again immediately after triggering.
- Self-monitoring safety electronics with operating data storage.
- Modem-compatible remote system analysis permits remote maintenance.
- Instant recognition of system status in HMI.
- Instant status forwarding to customer PLC (Alarm, failure, maintenance, etc.).
- Processes wide range of trigger signals for easy retrofitting to existing plants.
- Fail Safe mechanism automatically closes the valve if the power / compressed air fails or the valve is manipulated.
- Reliable, process-optimised protection against explosions in adjacent plant components.
- Avoid downtime after the mechanism is triggered.
Mechanism
In the event of an explosion, the EXKOP® controller receives a trigger signal (e.g. from the signalling unit of the Q-Rohr® or an explosion vent, from a pressure switch or spark detector) and activates the connected EXKOP® quench valves. These close within a few milliseconds and thus protect adjacent plant components. After being triggered, the quench valves can be put back in operation once again at the touch of a button.
Combinations
EXKOP® Controller
Product | up to 3 quench valves | more than 3 quench valves | configurable in- und outputs | Q-BicTM | Explosion Slide Valves REDEX, RSV | |
---|---|---|---|---|---|---|
EXKOP® II TriCon | ||||||
EXKOP® Express |
Can only be used in special cases, only QV II.
EXKOP® quench valves
Product | pipe diameter up to 250 mm | pipe diameter greater than 300 mm | installation in hygienic processes |
---|---|---|---|
EXKOP® QV II | |||
EXKOP® QV III |
Applications + Industries
- animal feed productions
- aspiration plants
- brewery
- conveyors
- destoners
- elevators
- filters
- food
- food production
- mills and grinding plants
- mixers
- recycling
- screens
- silo
- spray dryers
- wood processing
Certifications
Certified in
accordance with
EN 16009
EN 14797
EN 14797
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ATEX EC type
examination certificate no. FSA 04 ATEX 1537 X
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ATEX EC type
examination certificate no. FSA 15 ATEX 1659 X
The EXKOP® system is ideal in combination with explosion vents or flameless explosion venting solutions.
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REMBE® EXKOP® QV III
at the production.
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REMBE® EXKOP® QV III
at the production.
Click and drag image to view.
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The dimensions shown may differ from those of the actual product.
* Requires iOS 13, iPadOS 13, ARCore 1.9 or higher.
* Requires iOS 13, iPadOS 13, ARCore 1.9 or higher.
Unboxed - EXKOP® Maintenance
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Cindy Baumann, REMBE® CAD-Expert
"The EXKOP® is available in a range of standard sizes, though we keep getting requests for custom solutions. The biggest quench valve we’ve built so far has a nominal width of 1000 mm."
Your contact person
I will be happy to advise you about the most suitable Protection systems for your plant. Individually, in detail and taking all relevant parameters into account.
Andre Häger | Sales Executive Explosion Safety